Production product nonwoven materials
Cotton fiber is widely known as a key textile ingredient, but its properties make it ideal for a range of nonwovens products, such as: diapers, baby wipes, feminine hygiene and adult incontinence products. With growing concerns about the environmental impact of synthetic fibers, cotton offers a flushable, compostable and comfortable alternative to man-made fibers. The innate absorbency and hypoallergenic characteristics of cotton make it an efficacious and comfortable alternative, as well. For brands wanting to differentiate their product from the competition, cotton is the key. The growing nonwovens category presents opportunities for the cotton industry, as well as for nonwovens manufacturers who elect to include cotton fiber in their products. Industries as diverse as consumer products, healthcare, and automotive are seeing the positive impact of including cotton fiber.VIDEO ON THE TOPIC: $100 million facility in Western Cape set to produce non-woven materials
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Nonwovens: Current Trends & Opportunities
Cotton fiber is widely known as a key textile ingredient, but its properties make it ideal for a range of nonwovens products, such as: diapers, baby wipes, feminine hygiene and adult incontinence products. With growing concerns about the environmental impact of synthetic fibers, cotton offers a flushable, compostable and comfortable alternative to man-made fibers. The innate absorbency and hypoallergenic characteristics of cotton make it an efficacious and comfortable alternative, as well.
For brands wanting to differentiate their product from the competition, cotton is the key. The growing nonwovens category presents opportunities for the cotton industry, as well as for nonwovens manufacturers who elect to include cotton fiber in their products. Industries as diverse as consumer products, healthcare, and automotive are seeing the positive impact of including cotton fiber.
The personal care sector for example, has found cotton to be a valuable raw material for wipes as it performs better than synthetics and appeals to consumers. Learn More. Cotton Incorporated provides valuable marketing support and resources for nonwovens made of cotton. Interactive sourcing directories for nonwoven rollgoods, nonwovens specialty cotton fiber, and nonwovens converted products.
Manufacturers and brands that incorporate cotton into their nonwovens can also qualify to use the well-known Seal of Cotton trademark for marketing purposes. The Seal also serves a graphic indicator that the product contains cotton; and, given the choice, consumers consistently choose cotton for the personal care products. Why Cotton? Cotton Brings Functional and Marketable Benefits to Nonwovens Products The growing nonwovens category presents opportunities for the cotton industry, as well as for nonwovens manufacturers who elect to include cotton fiber in their products.
Our polypropylene spunbond nonwovens offer excellent uniformity at high-strength in all directions. We offer a wide range of styles with options for finishing treatments to suit an array of applications and end-user needs. We offer unique bicomponent BICO nonwovens that combine the properties of two polymers within one web to deliver unique softness and overall performance. Due to our continuous filament spunbond process, we are leaders in the field producing strong, durable bicomponent fabrics for demanding applications. Our spunbond polyester is used in numerous demanding applications where the inert properties of polyester are needed.
They are flat, porous sheets that are made directly from separate fibers or from molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibers to yarn. Beyond simple definitions, these engineered fabrics open up a world of innovative possibilities for all types of industries. Nonwovens may be a limited-life, single-use fabric or a very durable fabric.
The production of nonwovens takes place in three stages, although modern technology allows an overlapping of some stages, and in some cases all three stages can take place at the same time. Nonwovens manufacturing starts by the arrangement of fibres in a sheet or web. The fibres can be staple fibres or filaments extruded from molten polymer granules. Webs have a limited initial strength right after the web formation depending on various bonding mechanisms. The choice of the web consolidation method strongly depends on functional properties that are needed as well as on the type of fibres used.. The opportunity to combine different raw materials and different technologies accounts for the diversity of the industry and its products. This diversity is further enhanced by a range of finishing treatments. By finishing the nonwoven can be tailored or functionalized to meet specific properties. Finishing treatments can be either mechanical stretching, perforating, crimping etc or chemical.
Simply put, nonwovens have opened doors of opportunity for everyday convenience that would have been the stuff of dreams or wild imagination not too long ago. Just like Henry Ford made it possible for everyday folks to own a car and the Wright brothers to glide from one part of the country to another over miles away in a matter of hours, nonwovens have revolutionized several industries, now being in hundreds of products which would otherwise be too expensive or not feasible to manufacture at a profit. Beyond this, nonwovens possess limitlessly versatile qualities like super absorbency, resilience, liquid repellency, stretchability, strength, softness, flame retardancy, cushning, washability, bacterial barriers, filtering and sterility. Able to combine these qualities in innumerable ways, nonwoven manufacturers create products with the unique, specific characteristics requested or needed by a client, usually at a very reasonable price.
Wazirpur, Delhi Khasra No. Mumbai No. Mumbai, Maharashtra. Rajkot, Gujarat.
How do you make a nonwoven fabric?
Indinon Manufacturer Association of Non Wovens Indinon is a registered association of manufacturer of non wovens in Gujarat having more than member. All most all manufacturers are of small scale sector. Indinon mission : is to bring awareness of many fold benefits of Nonwovens usage in our daily life and thereby develop Gujarat as the largest Manufacturing and Converting Base for Nonwovens. The fabric without weaving is called non-woven fabric and NW is the acronym of non-woven.
The future of nonwovens promises to be interesting and potentially very rewarding. W hile the nonwoven and textile industries share some common heritage, the nonwoven industry has grown to present a broad array of engineered-fiber and polymer-based products that are driven by high-speed, low-cost, innovative, value-added processes. The nonwoven industry created an ecosystem that is built on automation, reducing the dependence on low cost labor — hence, the industry has not had to set up manufacturing facilities in low-labor cost regions in the world. Nonwovens are typically made and converted where they are sold thereby minimizing shipping costs. The industry has adapted technologies from the pulp and paper, and extrusion industries, for example, to create the desired products at reasonable cost. Automated converting has been a major part of the nonwoven supply chain for many years, and today, the industry can produce in excess of 1, diapers per minute.
PROOF THAT NON WOVEN BAG IS ECO FRIENDLY
Written by: New Cloth Market. Nonwoven businesses, in general, rely on high volume production which is highly engineered and, because of competitive pressures, there is a constant need to innovate to ensure high quality, in-specification products are produced at the minimum cost. The industry is driven by technology developments in machinery, process control and materials and, to have a sustainable future, nonwovens enterprises need to be at the forefront of these developments. What is a nonwoven fabric? Nonwoven fabrics are broadly defined as web structures bonded together by entangling fibres mechanically, thermally fusing the fibres or chemically bonding the fibres.
How are nonwovens made?
The most significant feature of nonwoven fabric is made directly from fibers in a continuous production line. While manufacturing nonwovens, some conventional textile operations, such as carding, drawing, roving, spinning, weaving or knitting, are partially or completely eliminated. For this reason the choice of fiber is very important for nonwoven manufacturers.
The global nonwoven fabrics market size was estimated at USD Increasing demand for personal hygiene products coupled with growing population is expected to be a key driving factor for the growth of nonwoven fabrics over the forecast period. Increasing birth rate and ageing population has contributed to the growing demand for hygiene products such as baby diapers, sanitary napkins and adult incontinence products, which in turn projected to fuel the demand for nonwoven fabrics. Moreover, superior stretchability and flame resistance offered by the product is expected to positively impact the market growth.
Fiber Selection for the Production of Nonwovens
Non-woven fabric is a fabric -like material made from staple fibre short and long fibres continuous long , bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt , which are neither woven nor knitted. In recent years, non-woven have become an alternative to polyurethane foam. Non-woven fabrics are broadly defined as sheet or web structures bonded together by entangling fiber or filaments and by perforating films mechanically, thermally or chemically. They are flat or tufted porous sheets that are made directly from separate fibres, molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibres to yarn.
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